WHAT CAN WE DO ABOUT IT?
Manufacturers, pressing plants and labels are starting to find alternative compounds to virgin PVC. While many of these options are still emerging in different markets, there are some options with a smaller impact:
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Bio-Vinyl: A PVC compound that uses recycled cooking oil instead of fossil-fuel oil. There are many different options for this oil with different quality levels. Research has found this can reduce the impact of your entire vinyl record manufacturing by 44%
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Bioplastic Vinyl: Several manufacturers, including Evolution Music, have developed a plant-based bioplastic alternative made from materials like corn starch. The product isn’t widely available yet, but has been used by our friends at Music Declares Emergency.
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Polyethylene (PET) Record (Injection Mould): Other manufacturers, like Sonopress, are trialling a new form of record-making which injects PET plastic (found in plastic bottles) into a moulded template. It can reduce emissions from manufacture by up to 85%. The product is in early stages of development and isn’t available commercially yet, so watch this space.
What about recycled vinyl?
Recycled vinyl, also known as regrind, is most often made up of offcuts leftover from the virgin PVC at pressing plants - meaning it’s a ‘pre-consumer’ product. While it’s better than virgin plastic, keeping offcuts from landfill, the compound itself is the same.
‘Post-consumer’ products (used records put back in the manufacturing stream) are a better option, but old records are often hard to recycle because of the additives mixed with the PVC.
Before you press with your manufacturer, ask if their regrind is ‘pre-consumer’ (i.e offcuts from the factory floor) or ‘post-consumer’ (made from PVC that has already been used at least once). Post-consumer is the better option when possible.
180 gram or 140 gram?
There’s loads of debate on whether heavier records have better sound quality. The short of it is that the difference isn’t noticeable to the vast majority of average fans. The stamper and grooves indented into both records are the same. And while 180 gram vinyl might reduce micro-movements on stereo systems, it’s only noticeable on very high quality stereo systems.
To immediately reduce the impact of your LP, avoid pressing on 180 gram releases. Not only does it create 40 grams more plastic per record, they’re also heavier to ship — leading to higher transport emissions and shipping costs.
Local Manufacture
Lots of vinyl (around 60-80%) is air-freighted into Australia. That has some pretty bad environmental consequences, with air-freighting a record into the country generating around five times more carbon emissions than it takes to manufacture the vinyl itself.
So one way to reduce your impact is to manufacture close to where you will sell most of your records. For example, if you sell most of your vinyl in Australia, press them locally at Program Records, Suitcase Records or Zenith Records. You’ll not only significantly reduce your emissions, you’ll likely pay lower freight costs too. If you have to press overseas, investigate sea-freight as an alternative. Just plan ahead, because it may take longer for stock to arrive in the country.
Some vinyl record sellers give the impression that they press locally. Often these companies are actually brokers who organise manufacturing overseas, so make sure you ask specifically where in the world your vinyl will be pressed.
Print what you need
Make sure you don’t press more than you need. This can be tricky if pressing plants have minimum quantities, but remember that extra records that aren’t sold will just gather dust in storage - or under your bed - and cause all that environmental impact for nothing.
Ahead of your next release, consider asking the following questions to your manufacturer or label:
- Are we manufacturing only what we need?
- Are we manufacturing locally to reduce freight distance?
- Can we press on Bio Vinyl?
- Are we manufacturing 140g vinyl?
- Can we manufacture with a standard sleeve?
- Can my CD be manufactured on Softpak?
- Can we avoid Air Freight when shipping this product?
- Can we eliminate plastic shrink wrap on any or all of our copies?
- What alternatives to plastic can we use?
- Can we avoid plastic, and use recycled or FSC Paper?